Product Description

Product Description

FCL flexible coupling is widely used,owing to its advantages:compact designing,easy installation,convenient maintenance,small size and light weight.As long as the relative displacement between shafts is kept within the specified tolerance,coupling will operate the best function and have a longer working life.

Size available from:90,100,112,125,140,160,180,200,224,250,280,315,355,400,450,560,630

FCL flexible coupling is widely used for its compact design, easy installation, convenient maintenance, small size and light weight. 

1. A flexible structure that is made through combining a flange with a coupling bolt.
2. Easy to attach.
3. Easy to replace the bush by just removing the coupling bolt, which makes maintenance and preservation easy.
4. Absorbs misalignment such as eccentricity and declination, and absorbs screw vibrations to prevent noise.
5. Does not transmit the thrust load.
6. Material could be customized.

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Product Parameters

Packaging & Shipping

Company Profile

FAQ

Q: Are you trading company or manufacturer?

A: We are factory.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?

A: Payment=1000USD, 30% T/T in advance ,balance before shippment.

We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit. To supply customers excellent quality products with good price and punctual delivery time is our responsibility.

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What are the real-world applications of flexible couplings in various industries?

Flexible couplings are widely used in a variety of industries to transmit power and motion between rotating shafts while accommodating misalignments and reducing vibrations. Some of the real-world applications of flexible couplings include:

• Industrial Machinery: Flexible couplings are extensively used in industrial machinery such as pumps, compressors, fans, mixers, and conveyors. They help transmit power from motors to driven equipment, while absorbing misalignments and reducing shock loads and vibrations.
• Automotive: In the automotive industry, flexible couplings are used in various applications, including drive shafts, steering systems, and engine accessories. They help transmit power and motion while allowing for misalignment and reducing torsional vibrations.
• Aerospace: In aircraft and aerospace applications, flexible couplings are used in engine systems, landing gear, and flight control systems. They provide reliable power transmission while accommodating misalignment and reducing vibrations in the demanding aerospace environment.
• Marine: Flexible couplings are used in marine propulsion systems to connect the engine to the propeller shaft. They help transmit power and motion while compensating for shaft misalignment and reducing vibrations in marine vessels.
• Renewable Energy: In wind turbines and solar tracking systems, flexible couplings are used to transfer power and motion between the turbine or solar panel and the generator. They allow for misalignment caused by wind and sun direction changes, ensuring optimal energy conversion.
• Oil and Gas: In the oil and gas industry, flexible couplings are used in pumps, compressors, and drilling equipment. They provide reliable power transmission while accommodating misalignments and reducing vibrations in harsh and demanding oilfield environments.
• Mining and Construction: Flexible couplings are used in heavy-duty mining and construction equipment, including excavators, bulldozers, and loaders. They help transmit power from engines to drive systems while compensating for misalignments and reducing vibrations in rugged and challenging environments.
• Food and Beverage: In food processing and packaging machinery, flexible couplings are used to transmit power and motion while meeting strict hygiene and safety requirements. They help prevent contamination while accommodating shaft misalignments.
• Medical Equipment: Flexible couplings are used in medical devices and equipment, including imaging machines and robotic surgical systems. They help transmit motion and power while reducing vibrations and maintaining precision.
• Textile Industry: In textile manufacturing machines, flexible couplings are used in spinning, weaving, and dyeing processes. They help transmit power efficiently while accommodating misalignments and reducing vibrations during high-speed operation.

These are just a few examples of the diverse applications of flexible couplings in various industries. Their ability to enhance power transmission efficiency, accommodate misalignments, and reduce vibrations makes them a versatile and indispensable component in modern machinery and equipment.

Can flexible couplings be used in power generation equipment, such as turbines and generators?

Yes, flexible couplings are commonly used in power generation equipment, including turbines and generators. These critical components of power generation systems require reliable and efficient shaft connections to transfer power from the prime mover (e.g., steam turbine, gas turbine, or internal combustion engine) to the electricity generator.

Flexible couplings play a vital role in power generation equipment for the following reasons:

• Misalignment Compensation: Power generation machinery often experiences misalignment due to factors like thermal expansion, settling, and foundation shifts. Flexible couplings can accommodate these misalignments, reducing the stress on shafts and minimizing wear on connected components.
• Vibration Dampening: Turbines and generators can generate significant vibrations during operation. Flexible couplings help dampen these vibrations, reducing the risk of resonance and excessive mechanical stress on the system.
• Torsional Shock Absorption: Power generation equipment may encounter torsional shocks during startup and shutdown processes. Flexible couplings can absorb and dissipate these shocks, protecting the entire drivetrain from damage.
• Isolation of High Torque Loads: Some power generation systems may have torque fluctuations during operation. Flexible couplings can isolate these fluctuations, preventing them from propagating to other components.
• Electrical Isolation: In certain cases, flexible couplings with non-metallic elements can provide electrical isolation, preventing the transmission of electrical currents between shafts.

Power generation applications impose specific requirements on flexible couplings, such as high torque capacity, robust construction, and resistance to environmental factors like temperature and humidity. Different types of flexible couplings, including elastomeric, metallic, and composite couplings, are available to meet the varying demands of power generation equipment.

When selecting a flexible coupling for power generation equipment, engineers must consider factors such as the type of prime mover, torque and speed requirements, operating conditions, and the specific application’s environmental challenges. Consulting with coupling manufacturers and following their engineering recommendations can help ensure the appropriate coupling is chosen for each power generation system.

How does a flexible coupling handle angular, parallel, and axial misalignment?

A flexible coupling is designed to accommodate various types of misalignment between two rotating shafts: angular misalignment, parallel misalignment, and axial misalignment. The flexibility of the coupling allows it to maintain a connection between the shafts while compensating for these misalignment types. Here’s how a flexible coupling handles each type of misalignment:

• Angular Misalignment: Angular misalignment occurs when the axes of the two shafts are not collinear and form an angle with each other. Flexible couplings can handle angular misalignment by incorporating an element that can flex and bend. One common design is the “spider” or “jaw” element, which consists of elastomeric materials. As the shafts are misaligned, the elastomeric element can deform slightly, allowing the coupling to accommodate the angular offset between the shafts while still transmitting torque.
• Parallel Misalignment: Parallel misalignment, also known as offset misalignment, occurs when the axes of the two shafts are parallel but not perfectly aligned with each other. Flexible couplings can handle parallel misalignment through the same elastomeric element. The flexible nature of the element enables it to shift and adjust to the offset between the shafts, ensuring continuous power transmission while minimizing additional stresses on the machinery.
• Axial Misalignment: Axial misalignment, also called end-play misalignment, occurs when the two shafts move closer together or farther apart along their common axis. Flexible couplings can handle axial misalignment through specific designs that allow limited axial movement. For instance, some couplings use slotted holes or a floating member that permits axial displacement while maintaining the connection between the shafts.

By providing the capability to handle angular, parallel, and axial misalignment, flexible couplings offer several advantages for power transmission systems:

• They help to prevent premature wear and damage to the connected equipment, reducing maintenance and replacement costs.
• They minimize vibration and shock loads, enhancing the overall smoothness and reliability of the machinery.
• They reduce the risk of equipment failure due to misalignment-induced stresses, improving the system’s operational life.
• They allow for easier installation and alignment adjustments, saving time and effort during setup and maintenance.

Overall, flexible couplings play a crucial role in handling misalignment and ensuring efficient power transmission in various industrial applications.

editor by CX 2024-03-18