China Standard ISO/FM/UL Ductile Casting Iron Grooved Flexible Coupling

Product Description

ISO/FM/UL Ductile Casting Iron Grooved Flexible Coupling
 
Type: Rigid coupling, Flexible coupling
 Material: Ductile Iron ASTM A536 Gr.65-45-12
 Tecnique: Casting
 Size:  1″-12″, special size and design as per your drawing
 Pressure: 300PSI/2.07Mpa
 Surface Treatment: Dacromet, Galvanized, Paiting (Red(RAL3000), Orange, Blue)
 Certificate: FM, UL, ISO
 Packaging Details: 
1) Carton boxes, plywood pallet(1CBM)with plastic film,30boxes per pallet at most. 
2) Plywood cases(1CBM). Or as customer’s requirement.
 Application: 
1)    Automatic sprinkler system for fire protection on commercial, civil and municipal constructions like water supplying, gas supplying, heat supplying, etc.
2)    Industrial pipeline system on shipping, mine, oil field, textile, powder plant, etc.
3)    Pipeline system on subway station, railway station, airport, seaport, bridge, etc.

Product: FM UL Ductile Casting Iron Grooved Pipe Fittings
Series: Rigid coupling, Flexible coupling, Elbow, Tee, Cross, Mechanical Tee, Reducer, Adaptor Flange, Convoluted Flange, Split Flange
Standard: Ductile Iron: conform to ASTM A536 Gr.65-45-12
Groove Standard: AWWA C606-Groove and Shouldered Joints 
Thread Standard: NPT, BSPT, BSP/RC
Bolts and Nuts: ASTM A449
Techonology: Casting
Size: 1″-12″, special size and design according to customer’s drawing
Pressure: 300PSI/2.07Mpa
Treatment: Dacromet, Galvanized, Paiting(Red(RAL3000), Orange, Blue)
Certificates: FM & UL
Packaging Details 1) Carton boxes, plywood pallet(1CBM)with plastic film,30boxes per pallet at most. 
2) Plywood cases(1CBM). Or as customer’s requirement.
3)Plastic bag with single item(This is not our ordinary packing, but can do as customer’s requirement  
Application: Fire protection

Company Profile
From 1989 to now, CHINAMFG Steel focus on manufacturing and distributing pipeline products including piping, fitting, flange, valve and fastener in stainless, carbon, alloy and duplex steel.
Kingmetal has a factory to manufacture seamless stainless steel pipe from DN6 to DN600 and distribute seamless steel pipe and fitting from top brand manufacturers such as Baosteel, Hengsteel, Tiansteel and Pansteel etc.
All of products are strictly compliance with standard, 100% inspection passed including visual, dimension and PMI test before shipment.
Both our sales and logistic teams are over 10 years of experiences and training frequently.
After- sales service with high efficiency, if any products are short quantity/weight or damaged caused by manufacturing, design or transportation can be compensated.

Why choose us?

One-Stop Solution
We have thousands of total production experience, from raw materials to finished products.
Competitive Price
Large scale purchase, standardized production process and efficient management make our price competitive.
Quick Shipping
Years of export experience enable us to control the transportation time more accurately.
Quality Control
The standardized production process, comprehensive management system, professional testing equipment
Special material customization
We support the customization of various complex materials
OEM/ODM
We support any form of OEM/ODM customization requirements.

 

flexible coupling

Can flexible couplings be used in applications with high shock and impact loads?

Yes, flexible couplings can be used in applications with high shock and impact loads. In fact, they are specifically designed to absorb and dampen shock loads, making them well-suited for such challenging environments. Here’s how flexible couplings handle high shock and impact loads:

  • Material Flexibility: Flexible couplings are made from materials with high elasticity and flexibility, such as elastomers (rubber-like materials) or metal alloys. When a shock load is applied, these materials can deform temporarily, absorbing the impact energy and preventing it from transmitting to the connected equipment.
  • Vibration Damping: Shock loads often generate vibrations that can be harmful to the equipment. Flexible couplings with vibration-damping properties can further mitigate the effects of shock loads by absorbing and dissipating the vibration energy, reducing the stress on the machinery.
  • Design Features: Some flexible couplings are specifically engineered with features to handle high shock loads. These may include reinforced structures, enhanced damping characteristics, or additional support to withstand the sudden forces generated by impacts.
  • Load Distribution: Flexible couplings help distribute the shock load more evenly across the flexible elements or components, preventing localized stress concentrations that could lead to component failure.
  • Resilience: The flexibility and resilience of the coupling material allow it to return to its original shape after the shock load has dissipated. This ability to recover from deformation ensures that the coupling can continue to accommodate misalignment and transmit torque effectively.
  • Protection of Connected Equipment: By absorbing shock loads, flexible couplings protect the connected equipment from sudden and severe impacts, reducing the risk of damage or premature failure of critical components.

Applications with high shock and impact loads can be found in various industries, including mining, construction, material handling, and heavy machinery. Flexible couplings provide an essential role in maintaining the reliability and longevity of the equipment in these demanding environments.

When selecting a flexible coupling for an application with high shock and impact loads, it is crucial to consider the specific requirements and operating conditions. Consulting with the coupling manufacturer or a qualified engineer can ensure the proper coupling is chosen to meet the unique challenges of the application.

flexible coupling

What are the maintenance intervals and practices for extending the life of a flexible coupling?

Proper maintenance of a flexible coupling is essential to ensure its longevity and reliable performance. The maintenance intervals and practices for flexible couplings may vary depending on the coupling type, application, and operating conditions. Here are some general maintenance guidelines to extend the life of a flexible coupling:

  • Regular Inspection: Conduct visual inspections of the coupling regularly to check for signs of wear, damage, or misalignment. Look for cracks, tears, corrosion, or any other visible issues.
  • Lubrication: Some flexible couplings may require periodic lubrication to reduce friction and wear. Refer to the manufacturer’s guidelines for the appropriate lubrication type and schedule.
  • Alignment Checks: Ensure that the connected shafts remain properly aligned. Misalignment can lead to premature wear and failure of the coupling and other components.
  • Torque Monitoring: Monitor the torque levels in the system and ensure they are within the coupling’s rated capacity. Excessive torque can overload the coupling and cause damage.
  • Temperature and Environmental Considerations: Ensure that the operating temperatures and environmental conditions are within the coupling’s specified limits. Extreme temperatures, aggressive chemicals, or corrosive environments can impact the coupling’s performance.
  • Inspection After Shock Loads: If the system experiences shock loads or unexpected impacts, inspect the coupling for any signs of damage immediately.
  • Replace Damaged or Worn Couplings: If any damage or wear is detected during inspections, replace the flexible coupling promptly to avoid potential failures.
  • Periodic Re-Tightening: For certain coupling designs, periodic re-tightening of fasteners may be necessary to maintain proper clamping force.
  • Follow Manufacturer’s Guidelines: Always follow the maintenance instructions provided by the coupling manufacturer. They can provide specific recommendations based on the coupling model and application.

It is crucial to develop a maintenance plan specific to the application and coupling type. Regularly scheduled maintenance, adherence to recommended practices, and proactive inspection can help identify issues early and prevent costly breakdowns. Additionally, record-keeping of maintenance activities can provide valuable data on the coupling’s performance and aid in future maintenance decisions.

flexible coupling

Can flexible couplings accommodate high torque and high-speed applications?

Yes, flexible couplings can accommodate both high torque and high-speed applications, but the suitability depends on the specific design and material of the flexible coupling. Different types of flexible couplings have varying torque and speed capacities, and it’s crucial to select the right type of coupling based on the application requirements.

High Torque Applications:

Some flexible couplings, such as gear couplings and disc couplings, are designed to handle high torque levels. Gear couplings consist of toothed hubs that mesh with each other, providing a robust and efficient torque transmission. They are commonly used in heavy-duty industrial applications, such as steel mills, mining equipment, and power generation plants, where high torque loads are prevalent.

Disc couplings are also suitable for high torque applications. They use a series of flexible metal discs that can handle significant torque while compensating for misalignment. Disc couplings are often used in high-speed machinery and critical applications where precise torque transmission is essential.

High-Speed Applications:

Flexible couplings can also be used in high-speed applications. For instance, certain disc couplings, elastomeric couplings, and grid couplings are capable of handling high rotational speeds. These couplings have low inertia, which means they can respond quickly to changes in speed and provide efficient power transmission at high RPMs.

Elastomeric couplings, such as jaw couplings and tire couplings, are commonly used in various industrial applications, including pumps, compressors, and fans, where both torque and speed requirements are high. They offer good flexibility and damping properties, making them suitable for applications with high-speed variations and vibrations.

Considerations:

When selecting a flexible coupling for high torque and high-speed applications, several factors should be considered:

  • The torque and speed ratings provided by the coupling manufacturer should be checked to ensure they meet or exceed the application’s requirements.
  • The design and materials of the coupling should be suitable for the specific operating conditions, including temperature, environment, and potential exposure to corrosive substances.
  • Proper alignment and installation of the coupling are critical to ensure optimal performance and prevent premature wear.
  • In some cases, it may be necessary to use additional components, such as torque limiters or speed reducers, to protect the coupling and the connected equipment from excessive loads or speed fluctuations.

In conclusion, flexible couplings can indeed accommodate high torque and high-speed applications, but the appropriate coupling type and proper selection are essential to ensure reliable and efficient performance in these demanding conditions.

China Standard ISO/FM/UL Ductile Casting Iron Grooved Flexible Coupling  China Standard ISO/FM/UL Ductile Casting Iron Grooved Flexible Coupling
editor by CX 2023-10-01

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